Hub-scale infrastructure specialists

Public EV Charging Hub Grid Connections

From 500kW neighbourhood hubs to 30MW+ motorway facilities. We deliver the full grid connection and behind-the-meter infrastructure for public EV charging.

HV specialist BESS advisory Voltempo delivered
The Process
1
POC modelling & DNO application
2
HV cable & substation installation
3
LV distribution & feeder pillars
4
BESS integration & commissioning
From Feasibility to Live Hub

The Process Step by Step

Every public charging hub project follows a clear sequence. Here is exactly what happens at each stage.

1

Hub Power Levels and What They Mean for Your Connection

Public EV charging hubs operate at power levels that bear no resemblance to domestic or workplace charging. Individual charger units range from 50kW DC rapid chargers to 400kW ultra-rapid units. A hub of ten 150kW chargers requires 1.5MW of grid capacity before any BESS offset. A motorway service hub with fifty 350kW chargers needs 17.5MW at full simultaneous use. In practice, diversity and BESS reduce the required import capacity, but the grid connection must still be sized for the agreed Maximum Import Capacity, which is a contractual commitment with the DNO. Getting this number wrong leads either to expensive excess demand charges or to insufficient capacity to run all chargers simultaneously.

2

Point of Connection Modelling and Bespoke DNO Applications

For hubs above approximately 1MW, a bespoke quotation from the DNO is required. The DNO carries out a network analysis at the proposed point of connection and produces a formal offer including any reinforcement works required and their cost. Bespoke quotations typically take 16 to 26 weeks. USP prepares the full application package and, critically, provides alternative POC modelling before submission. By identifying multiple technically viable connection points and modelling the reinforcement cost at each, USP can present the DNO with options that minimise reinforcement cost and deliver a lower overall connection charge for the client.

3

Behind-the-Meter HV and LV Infrastructure

Beyond the grid connection itself, every public charging hub requires significant behind-the-meter infrastructure. For hubs above 500kW, this typically includes an 11kV or 33kV cable run from the DNO point of connection to a client-owned substation on site, the substation itself (primary or secondary depending on voltage), LV distribution cables to feeder pillar positions, feeder pillars with metering and protection for each charging bay cluster, earthing and bonding to BS 7430, and revenue-grade metering. USP designs and installs all of this as a complete package, coordinating with the DNO during the live connection phase.

4

Battery Energy Storage System Integration

A BESS of 1-5MWh can transform the economics of a public charging hub. By absorbing grid power during low-tariff periods and discharging during peak usage, the BESS reduces the Maximum Import Capacity required and cuts time-of-use energy costs. For hubs with high peak-to-average demand ratios (common where many chargers may be idle for periods then simultaneously active), the BESS can reduce peak import by 20-50%. USP sizes the BESS based on the hub's projected demand profile, selects appropriate technology, and integrates the BESS with the hub's energy management system and G99 protection scheme.

Public EV charging hub with multiple rapid charge points and clear bay markings at a motorway service location
Proof on the Ground

See it in action

From the Voltempo Felixstowe 1MW+ hub to neighbourhood rapid charging sites, USP delivers the full infrastructure stack for public EV charging.

30MW+
Hub projects delivered
50
5-star Google reviews
10+
Industry accreditations
Key Technical Considerations

Technical Specifications

The critical parameters that govern every public EV charging hub connection.

Small hub
6-10 bays, 500kW-1.5MW. LV connection with transformer on site. Standard quotation process, 6-12 weeks.
Medium hub
10-20 bays, 1.5-3MW. 11kV HV connection required. Bespoke DNO application, 16-26 weeks.
Large hub
20-50 bays, 3-17.5MW. 11kV or 33kV depending on DNO network. Bespoke application with POC modelling.
Ultra hub
50+ bays, 10-30MW+. 33kV or 132kV. Long programme (18-24 months), primary substation on site.
Bespoke POC timeline
16-26 weeks for DNO bespoke quotation from submission of complete application. USP prepares the full pack.
BESS benefit
1-5MWh BESS reduces peak import by 20-50%. Enables smaller MIC and time-of-use cost savings.
From Our Sites

Real Public Charging Hub Work

Why Choose USP

What USP Can Do For You

Hub-scale EV grid connections from a single specialist provider.

USP manages the full grid connection process for hub-scale projects, from initial feasibility through bespoke DNO application to energisation, under a single contract.
Alternative POC modelling before DNO submission, identifying connection options that minimise reinforcement cost and deliver the lowest possible connection charge.
HV design and installation capability from 11kV to 33kV, including primary substations, RMUs, transformers, and all associated civil works.
BESS sizing and integration as part of the hub design, with economic modelling to demonstrate the payback case for each specific site profile.
Direct experience of hub-scale public charging infrastructure through the Voltempo Felixstowe project, a 1MW+ HGV and car charging hub delivered in coordination with NGED.
Certified Provider

Fully Accredited & Committed to Safety

Every hub connection we deliver meets the highest industry standards. Worker safety, public safety, environmental responsibility, and project compliance from planning to sign-off.

WaterSafe accredited
WIAPS accredited
LRQA WIRS certified
LRQA NERS certified
LRQA GIRS certified
ISO 9001 certified
Achilles UVDB Silver Plus
Constructionline member
SSIP accredited
Acclaim accredited
What Our Clients Say About Us

Rated 5.0 ★★★★★

50 Google Reviews

Public EV Hub FAQs

Frequently Asked Questions

Connection size depends on the number of bays, charger power levels, and whether battery storage will be used to reduce peak demand. A small neighbourhood hub of 6-10 bays typically needs 500kW to 1.5MW on an LV connection with a transformer. A medium hub of 10-20 bays needs 1.5-3MW on 11kV. A large hub of 20-50 bays needs 3-17.5MW on 11kV or 33kV. Hubs of 50 or more bays can require 10-30MW or more on 33kV or 132kV. USP provides connection sizing modelling as part of the initial feasibility service.
For connections above approximately 1MW, a bespoke quotation from the relevant Distribution Network Operator is required. The DNO carries out a network analysis to determine available capacity and any reinforcement works needed. Bespoke quotation timescales are typically 16 to 26 weeks from submission of a complete application. USP prepares the full application pack, including load data, site plans, point of connection preferences, and alternative POC modelling to give the DNO options that minimise reinforcement cost and programme.
Yes, in two ways. First, a battery energy storage system (BESS) reduces the peak demand drawn from the grid at any moment, allowing a smaller Maximum Import Capacity to be agreed and reducing ongoing demand charges. A 1-5MWh BESS can typically reduce peak import by 20-50% for a public charging hub. Second, the BESS can be charged during low-tariff overnight periods and discharged during peak pricing windows, reducing energy costs independently of the connection size benefit. USP provides BESS sizing and integration as part of the hub design package.
USP works with both. We provide the grid connection, HV infrastructure, substations, LV distribution, feeder pillars, and earthing: everything up to the point where the charge point operator's equipment connects. We are technology-agnostic and have worked alongside multiple CPOs. If you are a site owner without a CPO partner, USP can also advise on CPO selection and the commercial structures typically used for public charging hubs.
A 33kV connection requires a formal bespoke application to the DNO, typically National Grid Electricity Distribution (NGED) in England and Wales. The DNO carries out a network study to identify available capacity at 33kV injection points, proposes a point of connection, and provides a quotation including any reinforcement works. On the client-side, USP designs and installs the 33kV cable route, primary substation or connection compound, metering, and any BESS integration. These are complex projects requiring close coordination with the DNO over an 18-24 month programme.
The Voltempo Felixstowe project was a 1MW+ public HGV and car charging hub requiring bespoke NGED application, HV infrastructure, and careful coordination with the port authority. It demonstrated USP's capability to manage the full grid connection process for a large-scale public charging site, including alternative POC modelling, behind-the-meter design, and commissioning. That direct experience informs how USP approaches every hub-scale project, regardless of size or sector.
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